[{"data":1,"prerenderedAt":187},["ShallowReactive",2],{"news-smart-factory-solution":3},{"id":4,"title":5,"body":6,"category":177,"cover":22,"date":178,"description":179,"extension":180,"featured":181,"meta":182,"navigation":181,"path":183,"seo":184,"stem":185,"__hash__":186},"news\u002Fnews\u002Fsmart-factory-solution.md","从\"看得见的车间\"到\"算得清的工厂\"：通宏科技智慧工厂解决方案",{"type":7,"value":8,"toc":168},"minimark",[9,13,16,23,28,44,48,51,65,69,76,82,88,94,108,114,120,126,132,136,153,157],[10,11,12],"p",{},"很多工厂不缺设备、不缺系统，缺的是\"连起来\"：设备各自为战、能耗是一本糊涂账、质量靠老师傅的眼睛、异常发生半小时才被发现。智慧工厂要解决的，正是这些\"看不见\"。",[10,14,15],{},"通宏（广东）智能科技有限公司（下称\"通宏科技\"）以信息系统集成与人工智能行业应用系统集成能力为底座，面向制造企业推出智慧工厂一体化解决方案——除了把工业设备连起来，更用AI视频识别算法让生产现场\"看得懂\"。",[10,17,18],{},[19,20],"img",{"alt":21,"src":22},"通宏科技智慧工厂解决方案总体架构","\u002Fmedia\u002Fnews\u002Fsmart-factory-architecture.jpg",[24,25,27],"h2",{"id":26},"一制造现场的四个看不见","一、制造现场的四个\"看不见\"",[29,30,31,35,38,41],"ul",{},[32,33,34],"li",{},"设备状态看不见：设备孤岛运行，停机原因靠经验猜；",[32,36,37],{},"能耗流向看不见：电、气、水没有分项计量，节能无从下手；",[32,39,40],{},"质量波动看不见：抽检靠人眼，漏检追溯难；",[32,42,43],{},"异常响应看不见：异常发生到被发现，平均滞后以小时计。",[24,45,47],{"id":46},"二系统总体架构设备-网络-平台-应用四层打通","二、系统总体架构：设备-网络-平台-应用四层打通",[10,49,50],{},"通宏科技智慧工厂采用四层架构设计，实现生产数据全链路打通与统一治理，兼顾存量设备兼容性与未来扩展性。",[29,52,53,56,59,62],{},[32,54,55],{},"设备层：工业机器人、数控机床、AGV、传感仪表、配电设备等生产与动力设施，以及车间摄像头网络等视频感知终端；",[32,57,58],{},"网络层：工业环网+5G\u002F工业无线+边缘网关，保障生产数据与视频流稳定上云；",[32,60,61],{},"平台层：物联网平台+数据中台+AI算法仓，统一建模、统一治理，承载视频识别、物料核对、质量检测等AI算法的训练与推理；",[32,63,64],{},"应用层：生产可视化、能源与电力监控、AI视频识别辅助生产、安防与环境联动。",[24,66,68],{"id":67},"三六大核心功能","三、六大核心功能",[10,70,71,75],{},[72,73,74],"strong",{},"1.设备物联与数据采集"," 兼容主流工业协议，老旧设备加装边缘网关即可接入，不改动产线、不影响生产。",[10,77,78,81],{},[72,79,80],{},"2.生产可视化看板"," 产量、节拍、设备稼动率（OEE）实时呈现，异常自动亮灯、自动派单。",[10,83,84,87],{},[72,85,86],{},"3.能源与电力监控"," 配电回路监测、能耗分项计量、用能异常诊断。通宏科技具备配电开关控制设备、智能输配电及控制设备相关经营能力与电力行业高效节能技术研发背景，可实现\"电力设备+数字化平台\"一体化交付。",[10,89,90,93],{},[72,91,92],{},"4.AI视频识别辅助生产"," 以车间摄像头网络为\"眼睛\"、AI算法为\"大脑\"，让生产现场从\"录下来\"变成\"看得懂\"：",[29,95,96,99,102,105],{},[32,97,98],{},"BOM物料清单识别与核对：视频识别物料种类、规格与数量，与BOM清单自动比对，投料错漏、缺件少数实时告警，从源头防错；",[32,100,101],{},"物料堆放校准检测：识别物料与成品的堆放位置、朝向与层数，偏移、超高、混堆自动提示，辅助码放校准与库位管理；",[32,103,104],{},"表面缺陷质检：基于深度学习的缺陷识别，替代人眼抽检，缺陷数据沉淀为质量知识库；",[32,106,107],{},"人员行为与安全识别：未戴安全帽、违规进入危险区域等行为自动识别告警。",[10,109,110],{},[19,111],{"alt":112,"src":113},"AI视频识别辅助生产场景","\u002Fmedia\u002Fnews\u002Fai-video-inspection.jpg",[10,115,116,119],{},[72,117,118],{},"5.工业机器人集成"," 提供工业机器人的选型、安装、维修与场景化集成服务，覆盖上下料、搬运、码垛等典型环节。",[10,121,122,125],{},[72,123,124],{},"6.安防与环境监测"," AI视频行为识别、消防告警、温湿度与粉尘环境监测统一联动。",[10,127,128],{},[19,129],{"alt":130,"src":131},"智慧工厂车间","\u002Fmedia\u002Fnews\u002Fsmart-factory-workshop.jpg",[24,133,135],{"id":134},"四典型应用场景","四、典型应用场景",[29,137,138,141,144,147,150],{},[32,139,140],{},"离散制造车间：机加工、装配环节的设备联网与生产透明化；",[32,142,143],{},"物料与仓储管理：BOM物料识别核对、堆放校准检测，投料防错、库位规范；",[32,145,146],{},"电力装备与电气制造工厂：从配电设备到全厂能源管理的一体化改造；",[32,148,149],{},"流程行业能耗优化：分项计量+能效诊断，锁定节能空间；",[32,151,152],{},"厂区级配电与安全监控：配电房无人巡检、消防与周界安防联动。",[24,154,156],{"id":155},"五方案特色","五、方案特色",[29,158,159,162,165],{},[32,160,161],{},"单点切入、见效再扩展：可先做物料识别或能耗一个模块，验证价值后逐步推进；",[32,163,164],{},"存量改造友好：不动产线、不停产实施，兼容既有设备、摄像头与系统；",[32,166,167],{},"软硬一体：工业设备对接与AI视频算法双能力，一家对接、全程负责。",{"title":169,"searchDepth":170,"depth":170,"links":171},"",2,[172,173,174,175,176],{"id":26,"depth":170,"text":27},{"id":46,"depth":170,"text":47},{"id":67,"depth":170,"text":68},{"id":134,"depth":170,"text":135},{"id":155,"depth":170,"text":156},"行业洞察","2026-09-19","通宏科技智慧工厂解决方案：四层架构、六大核心功能、典型应用场景与方案特色。","md",true,{},"\u002Fnews\u002Fsmart-factory-solution",{"title":5,"description":179},"news\u002Fsmart-factory-solution","yBjGMu8-PRFC_ac5g123QOze94_DGWZs2jvrmDisMDc",1789830489027]